High‑flow Bio‑X filter is a specially‑designed biological large‑flow filter cartridge applied for the pretreatment stage of industrial ultrafiltration equipment. The complete water‑treatment pipeline system installs the matched industrial liquid filter to intercept bulky coarse impurities and build multi‑stage gradient filtration so as to ease the pollutant‑bearing pressure of our filter cartridges; our rich filter‑element product catalogue covers Water Cartridge Filter ALN01‑60B High Flow Industrial Pleated Filter, Condensed Water Filter Element for Industrial Ultrafiltration, Dow Membrane Filters Type SW30HRLE‑400 High Flow Cartridge and Cartridge Filter Element for High Flow Applications in Ultrafiltration, compatible with hollow‑fiber and tubular ultrafiltration membrane components of mainstream brands. With biological adsorption and multi‑layer folded filter material, the high‑flow Bio‑X filter removes organic pollutants, microbes and suspended solids and delivers solid‑duty protection for subsequent ultrafiltration deep purification. This article elaborates on product features, coordinated working principle with ultrafiltration machinery, detailed technical specifications, rigorous quality‑control rules and diversified industrial scenarios of the high‑flow Bio‑X filter. Water‑treatment engineering suppliers, on‑site water‑plant operators and overseas filter distributors can select standard cartridges or customize filter material, pore size and end‑cap structure to cut long‑time operating costs for ultrafiltration stations.
Professional High Flow Bio‑X Filter for Industrial Ultrafiltration Water Treatment
High‑flow Bio‑X filter is a specially‑designed biological large‑flow filter cartridge applied for the pretreatment stage of industrial ultrafiltration equipment. The complete water‑treatment pipeline system installs the matched industrial liquid filter to intercept bulky coarse impurities and build multi‑stage gradient filtration so as to ease the pollutant‑bearing pressure of our filter cartridges; our rich filter‑element product catalogue covers Water Cartridge Filter ALN01‑60B High Flow Industrial Pleated Filter, Condensed Water Filter Element for Industrial Ultrafiltration, Dow Membrane Filters Type SW30HRLE‑400 High Flow Cartridge and Cartridge Filter Element for High Flow Applications in Ultrafiltration, compatible with hollow‑fiber and tubular ultrafiltration membrane components of mainstream brands. With biological adsorption and multi‑layer folded filter material, the high‑flow Bio‑X filter removes organic pollutants, microbes and suspended solids and delivers solid‑duty protection for subsequent ultrafiltration deep purification. This article elaborates on product features, coordinated working principle with ultrafiltration machinery, detailed technical specifications, rigorous quality‑control rules and diversified industrial scenarios of the high‑flow Bio‑X filter. Water‑treatment engineering suppliers, on‑site water‑plant operators and overseas filter distributors can select standard cartridges or customize filter material, pore size and end‑cap structure to cut long‑time operating costs for ultrafiltration stations.
The high‑flow Bio‑X filter belongs to the multifunctional biological composite filter cartridge, housed inside stainless‑steel filter housings and acting as the core pretreatment safeguard of ultrafiltration water‑treatment systems. Distinct from ordinary physical‑interception pleated cartridges, the Bio‑X series combines physical screening and biological adsorption. Its built‑in biological carrier can trap bacteria, decompose soluble organic contaminants and reduce the organic fouling risk of expensive ultrafiltration membranes.
Raw‑water sources including river surface‑water, underground well‑water, aquaculture sewage, factory circulating water and recycled wastewater contain suspended sediment, greasy particles, colloid, algae and soluble organic matter. Without the pretreatment of the high‑flow Bio‑X filter, organic pollutants will easily stick to the membrane surface, speed up bio‑fouling, shorten the service life of ultrafiltration membranes and raise the frequency of chemical cleaning. For that reason, the high‑flow Bio‑X filter has become an essential filter component for biological‑type industrial ultrafiltration projects.
Raw‑water firstly gets rid of large‑size sediment and rigid particulate pollutants by the upstream liquid filter. After preliminary coarse filtration, water flows into the filter housing and receives composite biological‑physical filtration carried out by our high‑flow Bio‑X filter. We prepare multiple interchangeable filter‑element choices for different ultrafiltration working‑conditions:
‑ Common industrial ultrafiltration safety filtration: Water Cartridge Filter ALN01‑60B High Flow Industrial Pleated Filter
‑ Thermal power‑plant condensate‑water treatment: Condensed Water Filter Element for Industrial Ultrafiltration
‑ Seawater desalination ultrafiltration pretreatment: Dow Membrane Filters Type SW30HRLE‑400 High Flow Cartridge
‑ Heavy‑duty industrial‑water ultrafiltration system: Cartridge Filter Element for High Flow Applications in Ultrafiltration
Our high‑flow Bio‑X filter is assembled from multi‑layer pleated base filter cloth, porous biological adsorption carrier, rigid inner support skeleton, injection‑formed end‑caps and high‑elasticity EPDM sealing rings. The widened folded surface enlarges the effective filtering zone, and the porous biological filler offers abundant attachment sites for beneficial microbes. It balances large water throughput, suspended‑solid blocking and organic pollutant degradation. Compared with conventional filter cartridges, the Bio‑X filter slows down organic‑membrane pollution, extends the service cycle of ultrafiltration membranes and cuts the overall system maintenance expense. It supports 226‑fin bayonet and flat‑end‑cap installation and fits most international‑standard high‑flow filter housings. Every finished‑product filter will pass bubble‑point inspection, leakage test and biological‑carrier activity detection before shipment. Our factory provides bulk stock supply and non‑standard customization for ultrafiltration‑system parameters.
The complete water‑purification workflow follows three‑level progressive filtration: liquid filter coarse filtration → high‑flow Bio‑X filter composite biological‑physical filtration → ultrafiltration‑membrane deep separation. The folded filter material completes physical screening, inertial deposition and particle adsorption; meanwhile, microbes attached to the Bio‑X carrier decompose dissolved organic impurities inside the water.
After coarse screening from the front‑end liquid filter, raw‑water flows inward from the outer pleated layer. Large suspended particles are trapped on the outer filter surface. Tiny particles are intercepted by the dense folded medium, while dissolved organic substances are broken down by the bio‑carrier microorganisms. Treated water flows to the central water‑collecting pipeline and enters the ultrafiltration membrane module. The ultrafiltration membrane further intercepts residual bacteria, macromolecular colloids and fine particulates. Benefiting from the big effective filtering area, the high‑flow Bio‑X filter maintains low‑stable pressure drop during long‑time high‑speed water delivery and guarantees steady water supply for continuous ultrafiltration‑water‑making.
Continuous operation makes impurities pile up on the folded filter‑layer and pushes up the inlet‑outlet pressure‑difference. Once the pressure‑difference hits the 0.25 MPa warning value, operators need to replace the high‑flow Bio‑X filter right away. Clogged filters will increase water‑pump workload, reduce ultrafiltration water‑yield and accelerate biological fouling on ultrafiltration‑membrane surfaces.
Water treated by the high‑flow Bio‑X filter can serve as the back‑flushing water source for ultrafiltration membrane assemblies. After mixing with compressed air, the mixed gas‑water liquid washes away contaminants attached to ultrafiltration membranes, delays membrane fouling and lengthens the chemical‑cleaning cycle of ultrafiltration devices.
‑ Outer diameter: 152 mm
‑ Optional filter length: 20‑inch, 40‑inch, 60‑inch
‑ Single‑filter rated flow: 85‑140 m³/h
‑ Physical‑filtration precision options: 1 μm, 3 μm, 5 μm, 10 μm, 20 μm, 50 μm
‑ Connection style: 226 fin‑type bayonet, flat open‑end cap
‑ Base filter medium: PP folded fabric, max working temperature ≤60℃, pH adaptation 1‑13
‑ Biological filler: Porous microbial adsorption carrier for organic pollutant decomposition
‑ Optional special medium: Glass‑fiber, PTFE for high‑temperature and corrosive water quality
‑ Standard sealing ring: EPDM; spare silicone rubber and fluororubber
‑ Maximum working pressure: 1.0 MPa
‑ Suggested replacement differential‑pressure: 0.25 MPa
‑ Initial system pressure drop: ≤0.02 MPa
Front‑end industrial liquid filter, stainless‑steel filter housing, differential‑pressure gauge and pipeline fixing brackets
We are a professional manufacturer specialized in high‑flow Bio‑X filters and full‑set ultrafiltration pretreatment schemes. The whole production process complies with ISO9001 international quality‑management standards. For overseas export‑orders, we are able to supply material inspection certificates and batch‑test reports to satisfy international project acceptance criteria.
Raw‑material inspection: Filter fabric, biological carrier, inner skeleton and sealing rings are sampled for temperature‑resistance, tensile strength, chemical stability and microbial‑activity testing.
Online production inspection: QC‑workers inspect folding uniformity, end‑cap bonding tightness, sealing property and carrier filling status of every finished filter.
Finished‑product inspection: Each batch undergoes 100‑percent air‑tightness test, bubble‑point detection and organic‑removal‑efficiency experiment.
Packing and delivery: Independent moisture‑proof wrapping and shock‑resistant export cartons. Standard‑size filters can be delivered within 3‑7 working‑days; customized orders take 12‑20 working‑days.
Under good‑quality raw‑water environments, the service life of the high‑flow Bio‑X filter reaches 1‑3 months. Our engineering team offers long‑term free filter‑selection suggestions and remote troubleshooting for ultrafiltration‑plant clients.
Aquaculture water treatment: Biological pretreatment for recirculating‑water ultrafiltration purification systems
Landscape and river‑water disposal: Organic pollutant removal before urban water‑body ultrafiltration treatment
Food‑and‑beverage processing: Pretreatment filtration of production process‑water for ultrafiltration equipment
Municipal reclaimed‑water recycling: Bio‑pretreatment for large‑scale centralized ultrafiltration stations
Industrial circulating‑water system: Organic contamination control for factory circulating‑water ultrafiltration devices
Sewage advanced treatment: Composite biological‑physical filtration for wastewater ultrafiltration pretreatment
Q1: What unique advantages does the high‑flow Bio‑X filter bring for ultrafiltration‑membrane equipment?
A: It combines physical interception and biological adsorption, removing suspended solids and soluble organic pollutants. It effectively reduces biological fouling risk, lessens the cleaning burden and greatly prolongs the service life of ultrafiltration membranes.
Q2: Can I get customized high‑flow Bio‑X filter matching my existing ultrafiltration‑system?
A: Yes. Our technical staff adjust filter length, filtration precision, filter‑medium type and end‑cap structure according to on‑site water quality, pipeline flow and filter‑housing parameters.
Q3: How long is the regular replacement cycle for the high‑flow Bio‑X filter?
A: Under stable clean raw‑water, the replacement cycle lasts 1‑3 months. High‑organic, high‑turbidity sewage will speed‑up filter clogging and shorten its usable time.
Q4: Why install a liquid filter on the upstream pipeline of the high‑flow Bio‑X filter?
A: The upstream liquid filter intercepts gravel, rust chunks and rigid coarse particles, prevents hard particles from scratching the folded filter‑layer and biological carrier, delays clogging and provides dual‑stage protection for downstream ultrafiltration‑membranes.
Q5: Which conditions will lead to early‑stage blockage of the high‑flow Bio‑X filter?
A: Excessive organic and suspended‑solid concentration of inlet‑water, breakdown of the upstream liquid filter, long‑time over‑rated‑flow running and improperly‑selected filter precision will cause fast pressure‑difference rise and premature clogging.
Q6: Is parallel installation available for multiple high‑flow Bio‑X filters inside large‑scale ultrafiltration‑machines?
A: It is fully supported. Multiple filters work in parallel in large‑size filter housings to provide stable large‑flow pretreated feed‑water for heavy‑duty ultrafiltration equipment, widely adopted in aquaculture, municipal water‑recycling and industrial sewage‑treatment industries.
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