Cyclone Separator Filter

The cyclone separator is a device that separates dust particles from gas by using the centrifugal force generated by rotating airflow. It features simple structure, small size, low cost, convenient operation and maintenance, and low power consumption, making it suitable for high-temperature gas. It is mainly used to collect dust larger than 10μm with a collection efficiency of 60%-90%, so it is usually served as the first-stage dust removal equipment for industrial dust purification.

Product Features

It has multiple structural forms including multi-tube cyclone separator (multiple small dust collectors connected in parallel in one shell), bypass cyclone separator (with a bypass separation chamber to separate dust by using upper vortex) and diffusion cyclone separator (inverted cone shape with a reflection baffle at the bottom of the cone). It is generally composed of exhaust pipe, intake pipe, cylinder and cone, with diverse filter cylinder materials, easy operation and simple maintenance, and can adapt to high-temperature gas conditions while achieving 60%-90% dust collection efficiency for particles over 10μm. It also has the advantages of simple structure, small size, low cost and low power consumption.

Working PrincipleDusty gas enters the separator through the intake port, with coarse particles directly falling to the bottom of the ash hopper, and fine particles flowing upward into the middle and lower boxes with the airflow, rotating downward along the cylinder wall (outer vortex) and then upward along the axis (inner vortex). Under the action of centrifugal force, dust particles move to the outer wall and fall into the ash hopper under the combined action of airflow and gravity, while clean gas is discharged through the exhaust pipe. The separator supports tangential (direct tangential, scroll tangential) and axial air intake modes, and different structural types can be selected to meet various working conditions.

Advantages

It operates stably with long service life, and can be connected in series with baghouse dust collectors to reduce the ash load of textiles and the frequency of ash cleaning. It solves the difficulty of filtering moist, fibrous and cohesive dust with filter cartridge technology, and has a small footprint for convenient production space planning. It also features low power consumption, simple operation and maintenance, and low cost.

ApplicationWoodworking industry: Dust treatment for cutting, grinding and polishing processes. Machining industry: Dust purification for welding, grinding and polishing operations. Spray booth and metallurgical industry: Flue gas and dust treatment for spraying and smelting processes. Foundry, chemical, food and paper industries: Dust purification for various production processes. Hardware, furniture, cement, building materials, ceramic, shoe, aluminum product, sandblasting, building material, refractory material and non-ferrous metal industries: Industrial dust removal and purification.