100 ton ultrafiltration equipment refers to the large-scale industrial membrane separation system with hourly water output of 100 tons, widely deployed for centralized water supply, industrial wastewater recycling and raw water pretreatment in large factories, industrial parks and sewage treatment stations around the world. As a professional manufacturer with complete sets of water treatment equipment R&D and production capacity, Xinxiang Lifeierte Filter Corp., Ltd provides all-around industrial liquid filter solutions, covering standard skid-mounted Industrial Skid Mounted Ultrafiltration Equipment, anti-pollution heavy-duty Tubular Ultrafiltration Membrane, compact integrated Integrated Ultrafiltration Water Purification Equipment and intelligent fully automatic Automatic Ultrafiltration Machine, matched with 100-ton large-flow UF devices to satisfy large-volume continuous water purification demands of multiple industries. This paper carries out comprehensive analysis on structural composition, cross-flow filtration mechanism, standardized technical indicators, strict factory inspection standards and actual application advantages of 100 ton ultrafiltration equipment, helping global project contractors and factory purchasers configure matched large-scale UF systems reasonably, stabilize long-term effluent quality, reduce membrane replacement loss and cut the overall water treatment operating cost of enterprises.
100 Ton Large Flow Ultrafiltration Equipment for Industrial Water Treatment
100 ton ultrafiltration equipmentrefers to the large-scale industrial membrane separation system with hourly water output of 100 tons, widely deployed for centralized water supply, industrial wastewater recycling and raw water pretreatment in large factories, industrial parks and sewage treatment stations around the world. As a professional manufacturer with complete sets of water treatment equipment R&D and production capacity, Xinxiang Lifeierte Filter Corp., Ltd provides all-around industrial liquid filter solutions, covering standard skid-mounted Industrial Skid Mounted Ultrafiltration Equipment, anti-pollution heavy-duty Tubular Ultrafiltration Membrane, compact integrated Integrated Ultrafiltration Water Purification Equipment and intelligent fully automatic Automatic Ultrafiltration Machine, matched with 100-ton large-flow UF devices to satisfy large-volume continuous water purification demands of multiple industries. This paper carries out comprehensive analysis on structural composition, cross-flow filtration mechanism, standardized technical indicators, strict factory inspection standards and actual application advantages of 100 ton ultrafiltration equipment, helping global project contractors and factory purchasers configure matched large-scale UF systems reasonably, stabilize long-term effluent quality, reduce membrane replacement loss and cut the overall water treatment operating cost of enterprises.
100 ton ultrafiltration equipment belongs to large-flow centralized water treatment equipment, designed for stable 100m³/h permeate water output under rated operating conditions. The whole unit adopts an integral skid-mounted frame structure, integrating multiple groups of UF membrane modules, raw water delivery pump, backwashing pump, dosing cleaning system, security filter, PLC electric control cabinet, online pressure and conductivity monitoring instruments on one unified steel frame, realizing integrated delivery and on-site quick installation.
Compared with small and medium-sized UF equipment, the 100-ton model adopts modular parallel membrane layout design, which can realize partial single-group membrane shutdown maintenance without suspending the overall water production of the equipment, greatly improving the stability of continuous water supply for large industrial projects.
For large park circulating water centralized treatment projects, customers can adopt our 100 ton ultrafiltration equipment combined with assembled Industrial Skid Mounted Ultrafiltration Equipment to build multi-stage graded filtration system to cope with large-volume raw water purification work. For printing and dyeing, chemical, mining and other high-pollution wastewater reuse projects, wear-resistant and anti-clogging Tubular Ultrafiltration Membrane can be configured inside the membrane shell of 100-ton equipment to adapt to long-term operation of high-turbidity and high-impurity wastewater. For medium-sized factory process water upgrading renovation projects with limited construction space, the mini integrated Integrated Ultrafiltration Water Purification Equipment can be used as auxiliary fine filtration equipment matched with the main 100-ton ultrafiltration host. For 24-hour uninterrupted water production workshops in chemical and pharmaceutical industries, the intelligent linkage Automatic Ultrafiltration Machine can realize synchronous program control with 100-ton large ultrafiltration equipment to realize automatic adjustment of flushing frequency, dosing concentration and operating pressure according to real-time raw water quality changes.
The main frame and all process pipelines of the equipment are made of 304 stainless steel as standard, and 316L stainless steel is optional for corrosive water quality environment. The core membrane element is modified hydrophilic PVDF hollow fiber ultrafiltration membrane, with strong anti-fouling performance and tolerance to acid-base chemical cleaning. The whole machine supports unattended automatic operation, with interlock protection for abnormal pressure, flow and liquid level to avoid equipment overload operation damage.
The 100-ton ultrafiltration system takes low-pressure water pump power as filtration driving force and operates in a mature cross-flow ultrafiltration mode, divided into three core operating modes: normal water production, automatic backwashing and periodic chemical cleaning.
Raw water is pressurized by the raw water pump and evenly delivered to each group of hollow fiber membrane components inside the 100-ton equipment. The membrane pore size is controlled at 0.01~0.1μm; water molecules and small soluble inorganic substances penetrate the membrane wall to form qualified produced water and flow into the clean water storage tank. Suspended solids, colloids, bacteria, algae and macromolecular organic pollutants are intercepted on the inner surface of the hollow fiber membrane. Most raw water flows along the membrane surface to form cross-flow scouring water flow, which continuously washes the membrane surface to reduce the deposition rate of pollutants and maintain stable membrane flux.
When the pressure difference between the raw water side and produced water side of the membrane module rises to the set threshold, the PLC system automatically starts the backwashing program. Using clean produced water for reverse flushing from the produced water side to the raw water side, the dirt attached to the membrane surface is peeled off and discharged out of the system through the sewage pipeline. The backwashing process only occupies a short time and will not affect the overall continuous water supply of the 100-ton equipment.
After long-term continuous operation, organic dirt, biological slime and inorganic scale will accumulate inside the membrane pores. The supporting acid-base dosing system of the 100-ton equipment is used for circulating soaking cleaning to thoroughly remove stubborn pollutants, restore the original flux of the membrane components and guarantee the long-term stable water output capacity of the 100-ton ultrafiltration device.
Core membrane material: Modified hydrophilic anti-fouling PVDF hollow fiber ultrafiltration membrane
Rated total water yield: 100 m³/h (standard operating condition)
Membrane pore size: 0.01 ~ 0.1 μm; optional molecular weight cut-off: 50kDa / 100kDa
Membrane module layout: Multi-group membrane shells arranged in parallel modular design
Rated operating pressure: 0.10 ~ 0.35 MPa
Allowable working water temperature: 5 ℃ ~ 45 ℃
Adaptable pH range: Continuous operation 2–11; chemical cleaning tolerance 1–13
Interception rate of suspended solids, coliform and bacteria ≥ 99%
Comprehensive water recovery rate of the whole system: 80% ~ 89%
Automatic backwashing cycle: Adjustable 15–60 min; chemical cleaning cycle: 1–3 months
Overall structure: Integral stainless steel skid-mounted frame
Control system: Industrial touch screen + PLC automatic program control
Supporting accessories: Raw water pump, backwash pump, dosing device, online pressure transmitter, electromagnetic flowmeter
Installation method: Indoor fixed foundation installation, matched with water tank pipeline connection
All 100 ton ultrafiltration equipment implements the ISO9001 international quality management system and CE export safety certification in the whole production and assembly process.
Incoming material strict inspection: PVDF membrane filaments, stainless steel frames, pipeline fittings, pumps, valves and electrical control components are sampled and tested before warehousing to block unqualified raw materials at the source.
Assembly process full monitoring: Membrane encapsulation, pipeline welding, electrical wiring and instrument calibration are inspected by professional quality inspectors one by one, with traceable quality records for each process link.
Factory overall debugging test: Each finished 100-ton ultrafiltration equipment must pass hydraulic tightness test, simulated full-load 72-hour continuous operation test and automatic program calibration before delivery to eliminate potential operation faults in actual on-site operation.
Standard export packaging: Adopt sealed moisture-proof, shock-proof and rust-proof packaging, equipped with fixed support structures, suitable for long-distance ocean transportation of overseas export orders.
With standardized daily operation and maintenance, the service life of PVDF ultrafiltration membrane elements reaches 5–8 years, and the stainless steel frame and pipeline structure can run stably for more than 10 years. We supply global spare parts distribution services and lifelong free remote technical guidance for all customers purchasing our 100 ton ultrafiltration equipment.
Industrial park centralized water supply pretreatment: Purify raw river water and well water to meet the inflow standard of subsequent reverse osmosis pure water equipment
Printing & dyeing / textile wastewater recycling: Treat discharged wastewater after biochemical treatment for workshop circulating cooling water reuse
Food and beverage factory large-scale process water preparation: Provide stable qualified raw water for beverage production, food processing and cleaning procedures
Thermal power plant circulating water treatment: Remove suspended matter and algae in circulating water to reduce pipeline scaling and heat exchanger blockage
Municipal reclaimed water treatment project: Realize large-volume urban sewage advanced treatment for road flushing, greening irrigation and landscape water replenishment
Mining mine wastewater recovery treatment: Separate solid particles in mine wastewater to realize resource recycling of mine water
Q1: Can the actual water output of 100 ton ultrafiltration equipment be adjusted up and down appropriately?
A: Yes. The rated 100 tons per hour is the standard design value. The actual water yield can be adjusted within a certain range by matching the pump frequency and the number of operating membrane groups to adapt to fluctuating water consumption demand on site.
Q2: Is it necessary to stop the whole equipment for maintenance when individual membrane groups fail?
A: No. The 100-ton equipment adopts parallel modular layout. The faulty single membrane group can be isolated and shut down separately for maintenance, and other membrane groups can keep running normally to ensure uninterrupted overall water production.
Q3: What are the core maintenance cycles for the membrane components of 100 ton ultrafiltration equipment?
A: Automatic physical backwashing runs regularly every dozens of minutes on a daily basis; online chemical maintenance is carried out every 1–3 months; offline thorough pickling and alkali cleaning is recommended every 6–12 months according to raw water pollution degree.
Q4: Will complete English technical materials be provided for exported 100-ton ultrafiltration equipment?
A: Every exported device is equipped with formal English operation manual, equipment layout drawing, P&ID flow chart, electrical schematic diagram and operation video files to support overseas customers’ installation, commissioning and daily maintenance work.
Q5: What is the official warranty scope of the 100 ton ultrafiltration complete set of equipment?
A: Stainless steel frame, pump bodies, valves and PLC control system enjoy a 1-year free global warranty service; ultrafiltration membrane elements are consumable parts not covered by the warranty, and we offer permanent cost-price membrane replacement supply service.
Q6: What pretreatment devices need to be configured in front of the 100 ton ultrafiltration equipment?
A: It is recommended to install multi-media filter and security filter with 5μm precision in the front end to intercept large particulate impurities, effectively reduce the pollution load of the ultrafiltration membrane and prolong the service life of core membrane components.
Other products you want to know about:
Get a FREE Quote
RELATED PRODUCTS
Leave a message
If you want to get more details about filter and filtration equipment, you can send E-mail to filter01@lefilter.com. You can consult our professional engineer and specialized sales team with leave a message in below form. We will contact with you ASAP. You also can visit our factory in Henan China.