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Professional 15 Ton Ultrafiltration Equipment for Industrial Water Treatment Projects
Professional 15 Ton Ultrafiltration Equipment for Industrial Water Treatment Projects
Professional 15 Ton Ultrafiltration Equipment for Industrial Water Treatment Projects
Professional 15 Ton Ultrafiltration Equipment for Industrial Water Treatment Projects
Professional 15 Ton Ultrafiltration Equipment for Industrial Water Treatment Projects
Professional 15 Ton Ultrafiltration Equipment for Industrial Water Treatment Projects
Professional 15 Ton Ultrafiltration Equipment for Industrial Water Treatment Projects
Professional 15 Ton Ultrafiltration Equipment for Industrial Water Treatment Projects
Professional 15 Ton Ultrafiltration Equipment for Industrial Water Treatment Projects
Professional 15 Ton Ultrafiltration Equipment for Industrial Water Treatment Projects
Professional 15 Ton Ultrafiltration Equipment for Industrial Water Treatment Projects
Professional 15 Ton Ultrafiltration Equipment for Industrial Water Treatment Projects

Professional 15 Ton Ultrafiltration Equipment for Industrial Water Treatment Projects

15 ton ultrafiltration equipment is a standardized large-flow pretreatment device widely adopted for factory pure water preparation and wastewater recovery projects. Our factory supplies matched industrial liquid filter and a full lineup of UF devices including Hollow Ultrafiltration Equipment for Industrial Water Purification, modular Ultrafiltration UF System for Industrial Water Treatment, high-output High Performance Industrial Ultrafiltration Equipment, wastewater recycling Ultrafiltration Water Reuse and anti-aging Durable Ultrafiltration Equipment, and the 15-ton model is our most mainstream skid-mounted integrated unit for medium-scale water production lines. This paper elaborates on the structural composition, cross-flow filtration mechanism, complete technical specifications, strict whole-process quality control standards and diversified industrial application scenarios of our 15 ton ultrafiltration equipment. Global engineering contractors, factory procurement departments and water treatment distributors can get stable spot supply, personalized structural adjustment and full-cycle after-sales technical service from our factory to stably control RO inlet water SDI value and lower the long-term operation cost of the whole water making system.

Professional 15 Ton Ultrafiltration Equipment for Industrial Water Treatment Projects

15 ton ultrafiltration equipment is a standardized large-flow pretreatment device widely adopted for factory pure water preparation and wastewater recovery projects. Our factory supplies matched industrial liquid filter and a full lineup of UF devices including Hollow Ultrafiltration Equipment for Industrial Water Purification, modular Ultrafiltration UF System for Industrial Water Treatment, high-output High Performance Industrial Ultrafiltration Equipment, wastewater recycling Ultrafiltration Water Reuse and anti-aging Durable Ultrafiltration Equipment, and the 15-ton model is our most mainstream skid-mounted integrated unit for medium-scale water production lines. This paper elaborates on the structural composition, cross-flow filtration mechanism, complete technical specifications, strict whole-process quality control standards and diversified industrial application scenarios of our 15 ton ultrafiltration equipment. Global engineering contractors, factory procurement departments and water treatment distributors can get stable spot supply, personalized structural adjustment and full-cycle after-sales technical service from our factory to stably control RO inlet water SDI value and lower the long-term operation cost of the whole water making system.

15 ton ultrafiltration equipment

1. Product Introduction of 15 Ton Ultrafiltration Equipment

Our 15 ton ultrafiltration equipment refers to the unit with 15 tons per hour permeate water yield, designed as an integrated skid-mounted structure, taking modified hydrophilic PVDF hollow fiber ultrafiltration membrane as the core filtering component. The complete set of standard 15-ton UF equipment consists of hollow fiber membrane module groups, SUS304 stainless steel integral frame, raw water booster pump, automatic backwash pipeline assembly, online acid-alkali chemical cleaning system, front security liquid filter and PLC intelligent automatic control cabinet. As the essential front-end protective equipment of reverse osmosis host, this 15 ton ultrafiltration system can effectively intercept suspended solids, colloids, algae, bacteria and macromolecular organic pollutants in raw water, steadily keep the SDI value of produced water below 5, greatly reduce RO membrane pollution, scaling and chemical cleaning frequency, and extend the service life of expensive reverse osmosis membrane elements. All finished 15-ton ultrafiltration equipment will pass air tightness pressure test and 72-hour full-load continuous operation aging test before delivery to adapt to long-term non-stop operation under industrial working conditions.

We launch differentiated ultrafiltration products to satisfy different project demands. Customers with basic pure water demands can select the cost-effective Hollow Ultrafiltration Equipment for Industrial Water Purification based on the 15-ton benchmark model. For complete packaged water treatment stations, the integrated Ultrafiltration UF System for Industrial Water Treatment realizes centralized automatic control and reduces field installation workload for construction parties. For large factory parks with peak water consumption, users can upgrade to the enhanced High Performance Industrial Ultrafiltration Equipment with enlarged membrane area. For printing & dyeing, chemical wastewater advanced treatment, the anti-fouling optimized Ultrafiltration Water Reuse can realize wastewater resource recovery. For outdoor open installation and harsh ambient conditions, the anti-corrosion Durable Ultrafiltration Equipment upgrades frame and pipe materials to prolong overall service life.

The frame and pipeline of standard 15 ton ultrafiltration equipment adopt SUS304 stainless steel; SUS316L stainless steel and FRP pipeline are supported for customized production when dealing with high-salinity and corrosive raw water. The built-in PLC touch screen system realizes real-time differential pressure monitoring, timed automatic backwashing, fault alarm and remote data viewing functions, effectively reducing daily manual operation and management pressure. We provide spot supply of standard 15-ton ultrafiltration equipment, non-standard size customization, OEM processing and export certification documents to help overseas customers smoothly complete customs clearance in various countries and regions.

2. Working Principle of 15 Ton Ultrafiltration Equipment

Our 15 ton ultrafiltration equipment applies mature pressure-driven cross-flow physical interception principle, and the whole operating cycle is divided into three core working states: normal water production filtration, automatic backwashing and periodic chemical cleaning.

2.1 Normal Filtration & Water Production

After preliminary filtration by multimedia filter and 5μm security filter, raw water is transported into the inner cavity of hollow fiber membranes under the pressure of the feed pump. The aperture of the ultrafiltration membrane is fixed at 0.01~0.1μm. Water molecules and tiny soluble substances penetrate the membrane wall to form qualified permeate water, which flows into the intermediate water tank for subsequent reverse osmosis desalination treatment. Solid particles, colloids and microorganisms are trapped inside the membrane tube or attached to the membrane surface. The tangential high-speed flow of raw water continuously scours the membrane surface to slow down the accumulation of pollutant filter cake and maintain stable water yield flux during long-term operation.

2.2 Automatic Backwashing

With the continuous accumulation of intercepted pollutants, the pressure difference between the inlet and outlet of membrane modules will gradually rise. Once the numerical value reaches the preset threshold of the control system, the electric valve will switch automatically. Clean produced water carries out reverse flushing on hollow fiber filaments to wash away loose pollutants, and concentrated sewage is discharged outward. The backwashing process only takes a short period and will not cause long-time shutdown of the whole water treatment system.

2.3 Periodic Chemical Cleaning

Long-term physical backwashing cannot completely remove biological slime, organic attachments and slight inorganic scale deposited inside membrane pores. The matched dosing system uses diluted acid and alkali solution for circulating soaking cleaning to thoroughly restore the original flux of ultrafiltration membranes and maintain the equipment in high-efficiency and energy-saving operation state for a long time.

Hollow Ultrafiltration Equipment for Industrial Water Purification

3. Universal Technical Parameters 

Core Membrane & Rated Parameters for 15 Ton Ultrafiltration Equipment

  • Rated permeate flow: 15 m³/h

  • Main membrane material: Modified hydrophilic PVDF hollow fiber ultrafiltration membrane

  • Nominal membrane pore size: 0.01 ~ 0.1 μm

  • Interception rate of suspended solids, bacteria and colloids ≥99%

  • Produced water SDI value ≤5

  • Total membrane area: matched according to 15-ton hourly water output

System Operation Index

  • Normal working pressure: 0.10 MPa ~ 0.35 MPa

  • Applicable raw water temperature: 5℃ ~ 45℃

  • Stable operating pH range: 2 ~ 11; cleaning tolerance pH range: 1 ~ 13

  • System water recovery rate: 78% ~ 88%

  • Adjustable backwashing cycle: 10–60 min; chemical cleaning cycle: 1–3 months

Standard Supporting Configuration

  • Frame & pipeline material: SUS304 stainless steel

  • Control mode: Touch screen + PLC automatic linkage control, support remote monitoring

  • Standard accessories: Feed pump, backwash pump, dosing tank, pressure transmitter, flowmeter, 5μm security filter

4. Factory Quality & Production Assurance System

All batches of 15 ton ultrafiltration equipment are produced in strict accordance with the ISO9001 international quality management system, and all finished products are equipped with CE certification to meet the market access standards of global overseas markets.

  1. Incoming material inspection: Ultrafiltration membrane filaments, steel structural parts, pumps, valves and electrical components are sampled and inspected before warehousing to block unqualified raw materials from the source.

  2. Production process inspection: Membrane module encapsulation, pipeline welding, circuit wiring and instrument calibration are inspected item by item by professional QC personnel, with traceable quality records for each production procedure.

  3. Offline factory test: Each set of 15-ton ultrafiltration equipment must complete air tightness inspection and 72-hour full-load operation test before shipment to eliminate hidden dangers of abnormal operation on the customer site.

  4. Export packaging & supply guarantee: Adopt sealed moisture-proof, shock-proof and rust-proof reinforced wooden case packaging to adapt to long-distance sea transportation of cross-border orders. Standard 15-ton models have sufficient inventory to support bulk urgent orders, and customized equipment arranges exclusive production lines to ensure on-time delivery as contracted.

    With standardized daily maintenance, the service life of PVDF ultrafiltration membrane can reach 5–8 years. We provide global spare parts supply service and lifelong free remote technical guidance for all cooperative purchasers and engineering partners.

Ultrafiltration UF System for Industrial Water Treatment

5. Main Application Fields of 15 Ton Ultrafiltration Equipment

  1. Industrial pure water pretreatment: Supporting the front-end purification of RO equipment for food, beverage, electronic and electroplating factory production water

  2. Printing & dyeing, textile wastewater advanced treatment: Deep purification of biochemical tail water to realize industrial wastewater recycling and zero discharge

  3. Municipal reclaimed water projects: Advanced treatment of domestic sewage for urban green irrigation, road washing and miscellaneous water use

  4. Pharmaceutical and chemical industries: Clarification and impurity removal of process liquid and extraction liquid in production links

  5. Centralized water supply for industrial parks: Stable pretreatment for medium-scale centralized water supply stations

FAQ 

Q1: What is the core function of 15 ton ultrafiltration equipment in the reverse osmosis pure water system?

A: It acts as the core pretreatment barrier of RO equipment. It intercepts colloids, suspended solids and microorganisms in raw water to prevent RO membrane fouling and scaling, reduce the frequency of chemical cleaning of reverse osmosis equipment and effectively extend the service life of expensive RO membrane elements.

Q2: Can you adjust the structural layout and accessories of standard 15 ton ultrafiltration equipment according to on-site installation space?

A: Yes. Our technical team optimizes the frame size, pipeline layout and equipment height according to customers’ actual installation space, supporting personalized non-standard modification services on the basis of the 15-ton benchmark model.

Q3: What is the delivery cycle for standard spot 15 ton ultrafiltration equipment and customized modified equipment?

A: Conventional standard 15-ton equipment corresponding to Hollow Ultrafiltration Equipment for Industrial Water Purification is in stock for delivery within 3–7 working days; customized modified ultrafiltration equipment needs 12–25 working days according to the modification content.

Q4: What pretreatment devices need to be configured at the front end of 15 ton ultrafiltration equipment?

A: It is recommended to install multimedia filter + 5μm precision security filter at the water inlet to intercept large particle sediment impurities, avoid scratch damage to hollow fiber filaments and reduce the pollution load of ultrafiltration membranes.

Q5: Which components of 15 ton ultrafiltration equipment are covered by the factory official warranty?

A: Stainless steel frame, water pumps, valves, PLC control cabinet and testing instruments enjoy a 1-year global factory warranty; ultrafiltration membrane elements belong to consumable parts and are not within the warranty scope.

Q6: Can multiple sets of 15 ton ultrafiltration equipment run in parallel to improve the overall water production capacity of the system?

A: Fully supported. Multiple 15-ton ultrafiltration devices can be connected in parallel on the main water pipeline with unified central linkage control, convenient for customers to expand the pretreatment scale of the water treatment system in stages with the growth of factory production capacity.

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