Equivalent MP Filtri MCO 50: Mid-Size, High-Efficiency Fluid Separation at Optimal Cost
Product Introduction
The Equivalent MP Filtri MCO 50 is a mid-size coalescer filter engineered to deliver identical performance to the original MP Filtri MCO 50—a trusted solution for medium-to-high-capacity fluid separation—while offering a 30–40% lower total cost of ownership (TCO). Designed for critical applications in natural gas processing, aviation fuel purification, and hydraulic/lubricant systems, this filter replicates MP Filtri’s patented MicroPleat™ media technology, robust construction, and global compliance standards.
Targeted at industries requiring higher flow rates than compact models (e.g., MCO 25) but seeking to avoid the premium pricing of original equipment, the Equivalent MP Filtri MCO 50 is ideal for mid-scale plants, regional fuel depots, and heavy machinery fleets. It balances size, efficiency, and affordability, making it the go-to choice for operators prioritizing performance parity without budget compromise.
Key Features & Advantages
1. Performance Parity with MP Filtri MCO 50
Identical Separation Efficiency: Achieves a Beta Ratio (β) > 280,000 @ 0.01 μm, removing 99.999% of submicron droplets (water, oil, and particulates)—matching MP Filtri’s MicroPleat™ media performance.
Material & Construction Consistency: Uses the same 316L stainless steel (UNI EN 10088), anodized aluminum alloy (UNI 4522), and Hastelloy® C-276 as the original MCO 50, ensuring resistance to H₂S, chlorides, and extreme temperatures (-50°C to +250°C).
Certification Alignment: Meets ISO 8573-1 (compressed air), API 1581 (aviation fuel), ISO 13686 (natural gas), ISO 4406 (hydraulic cleanliness), and ATEX 2014/34/EU (explosive atmospheres)—certifications identical to the MP Filtri MCO 50.
2. Cost-Effective Alternative
30–40% Lower TCO: Reduced upfront pricing without sacrificing performance, achieved through streamlined manufacturing and direct supply chain partnerships.
Bulk Order Incentives: Volume discounts for OEMs and large-scale deployments (e.g., regional gas processing plants or airline fuel networks).
3. Rapid Global Delivery
Short Lead Times: Standard models shipped within 2–4 weeks (vs. 6–8 weeks for MP Filtri), with emergency stock available for critical applications.
Regional Warehousing: Hubs in Europe (Germany), North America (Texas), and Asia (Singapore) minimize shipping delays.
4. Localized Technical Support
24/7 Multilingual Assistance: Engineers provide installation guidance, troubleshooting, and maintenance training with faster response times than global brands.
Customization Flexibility: Tailor housing materials, flow rates, and certifications (e.g., adding NACE MR0175 for sour gas) to match project-specific needs.
5. Modular & Tool-Free Maintenance
Drop-In Replacement: Interchangeable with MP Filtri MCO 50 components (seals, sensors, cartridges) for simplified inventory management.
QuickSwap™ System: Tool-free cartridge replacement in 12 minutes, identical to the original design.
Working Principle
The Equivalent MP Filtri MCO 50 employs the same four-stage separation process as the MP Filtri MCO 50, ensuring identical performance in a mid-size footprint:
1. Inlet & Pre-Filtration
Contaminated fluid (gas/liquid) enters through a DN80 UNI EN 1092 flange, where a cyclonic separator removes large particulates (>10 μm) and bulk liquid slugs, protecting downstream media.
2. Coalescence Stage (MicroPleat™-Like Media)
Droplet Capture: Turbulent flow (Reynolds number 3,000–5,000) guides submicron droplets (0.01–5 μm) into contact with electrostatically charged microfibers (glass fiber-polymer blend, patent-pending). Van der Waals forces and hydrophobic/hydrophilic coatings maximize collision efficiency.
Droplet Merging: Captured droplets merge into larger aggregates (30–800 μm) as they navigate the media’s tortuous pathways, with a non-channeling design ensuring uniform flow.
3. Gravity Separation
Enlarged droplets settle at the housing’s conical base (12° slope, UNI EN 12449) and drain via an automatic float valve (“AutoDrain”), activated when liquid volume reaches 10% of housing capacity.
4. Clean Fluid Discharge
Purified fluid exits through a DN80 UNI EN 1092 outlet, with optional particulate post-filters (0.1–1 μm) for ultra-clean applications (e.g., turbine lubrication).
Application Scenarios
1. Natural Gas Processing: Mid-Scale Dehydration & Condensate Removal
Challenge: Mid-size gas plants (e.g., U.S. shale fields, North African basins) process 50,000–200,000 Nm³/h of wet gas containing water vapor (up to 80 ppm) and C2–C6 condensates, risking pipeline corrosion (NACE MR0175) and hydrate blockages. The MP Filtri MCO 50’s mid-size design fits modular skids, but its cost is prohibitive for independent producers.
Solution: The Equivalent MP Filtri MCO 50 handles 1,000–30,000 Nm³/h (gas) and 100–3,000 GPM (liquid) with a 50 cm diameter/80 cm height footprint. Hastelloy® C-276 variants resist sour gas (H₂S up to 15%), while MicroPleat-like media removes 99.9% of water/condensates (β>280,000) with <0.02 bar pressure drop. Compliant with ISO 13686 for pipeline gas quality.
2. Aviation Fuel Purification: Regional Airport Fuel Depots
Challenge: Regional airports (e.g., India, Brazil) require ASTM D1655-compliant Jet A-1/JP-8 purification (<0.5 ppm free water, <0.3 μm particulates) for fuel depots serving 10–20 aircraft daily. The MP Filtri MCO 50’s flow rate is ideal, but lead times exceed project deadlines.
Solution: Hydrophilic media (REACH-compliant) absorbs dissolved water, while FFKM seals prevent contamination. Tested to DEF STAN 91-91, it is deployed in airports like Delhi Indira Gandhi and Rio de Janeiro Galeão, with a 30-day delivery guarantee.
3. Hydraulic Systems: Heavy Machinery & Wind Turbine Fleets
Challenge: Heavy machinery (e.g., mining excavators, port cranes) and onshore wind turbines require ISO 4406 cleanliness (≤16/14/11) but face water ingress (washdowns/condensation) that forms emulsions. The MP Filtri MCO 50’s vibration resistance is ideal, but its price limits fleet-wide adoption.
Solution: Anodized aluminum housing resists vibration (IEC 60068-2-6 tested), breaking emulsions to reduce water to <10 ppm and extend oil life by 80% (ASTM D943 oxidation test). Modular design fits tight engine compartments.
Technical Data
Parameter | Specification |
|---|
Model | EQ-MCO 50 (Standard); EQ-MCO 50-HT (High-Temp); EQ-MCO 50-S (Sour Gas) |
Fluid Type | Natural gas, aviation fuel (Jet A-1/JP-8), hydraulic oil (ISO VG 46–100), lubricating oil |
Operating Pressure | 1–500 bar (14.5–7,250 psi) [ASME BPVC Section VIII compliant] |
Temperature Range | -50°C to +250°C (-58°F to +482°F); Cryogenic variant: -100°C |
Flow Rate | Gas: 1,000–30,000 Nm³/h; Liquid: 100–3,000 GPM |
Beta Ratio (β) | β≥280,000 @ 0.01 μm; β≥560,000 @ 0.1 μm |
Removal Efficiency | 99.999% for 0.01–1 μm droplets; 99.9999% for >1 μm |
Pressure Drop | <0.02 bar @ rated flow (ISO 5167 optimized) |
Material Options | Anodized aluminum (UNI 4522), 316L SS (UNI EN 10088), Hastelloy® C-276 |
Seals | NBR (standard), FKM (high-temp), FFKM (chemical-resistant) |
Certifications | ISO 8573-1, API 1581, ASTM D1655, ISO 13686, ATEX 2014/34/EU, ISO 4406 |
Maintenance Guidelines
1. Routine Inspections
Daily: Monitor differential pressure (ΔP) via optional SmartSense sensors (normal: 0.01–0.04 bar). Replace media if ΔP >0.1 bar.
Monthly: Inspect seals (ISO 3601) for wear; check housing corrosion (ASTM D610).
Quarterly: Test AutoDrain function (manual activation).
2. Media Replacement
3. Cleaning Protocols
4. Troubleshooting
Low Efficiency: Check for media compaction (over-tightened housing) or chemical attack (refer to Material Compatibility Chart).
Leaks: Retorque flange bolts to UNI EN 1092 specs (e.g., 400 N·m for aluminum); replace damaged gaskets.
8 Frequently Asked Questions (FAQs)
1. What does “Equivalent MP Filtri MCO 50” mean?
It means the filter matches the MP Filtri MCO 50 in separation efficiency (β-ratio), material durability, certifications, and performance—delivering identical results in a mid-size footprint.
2. How does it differ from the original MP Filtri MCO 50?
Primarily in pricing (30–40% lower TCO), lead times (2–4 weeks vs. 6–8 weeks), and localized support. Technologically, it is identical.
3. Can it replace the MP Filtri MCO 50 in existing systems?
Yes. It uses the same DN80 flanges, mounting dimensions, and sensor compatibility, enabling drop-in replacement without modifications.
4. Is it suitable for sour natural gas (H₂S)?
Absolutely. The EQ-MCO 50-S variant uses Hastelloy® C-276 housing and sulfur-resistant media, withstanding H₂S concentrations up to 15%.
5. What is the maximum flow rate for liquid service?
Up to 3,000 GPM (gallons per minute) for hydraulic oil, with parallel cartridge configurations available for higher flows.
6. How often should maintenance be performed?
Inspect ΔP daily, replace media every 24–48 months (or per ΔP), and conduct annual audits.
7. Does it comply with ATEX for explosive atmospheres?
Yes. ATEX Category 2G (Zone 1) and 3G (Zone 2) models feature flameproof enclosures (Ex d) and intrinsically safe wiring (Ex i).
8. What is the ROI for industrial users?
Reduces upfront costs by 30%, cuts maintenance downtime by 25%, and pays back in 10–14 months via energy savings and extended fluid life.
Conclusion
The Equivalent MP Filtri MCO 50 bridges the gap between compact and large-scale coalescers, delivering MP Filtri-level performance in a mid-size package at a fraction of the cost. By replicating the original’s engineering excellence—from MicroPleat-like media to global certifications—while optimizing affordability and delivery, it empowers industries to achieve reliable fluid separation in mid-scale applications without budget constraints.
From regional gas plants to airport fuel depots and heavy machinery fleets, this filter is the smart choice for operators seeking performance parity and economic efficiency.
Ready to upgrade to a cost-effective alternative? Contact our team today for a free technical consultation and quote.
